Kia and Hyundai Announce Major Recall Due to Fuel Tank Melting Hazard
Kia and its sister brand Hyundai have issued a large-scale recall impacting more than 335,000 vehicles in the United States after discovering a potential fuel tank melting risk that could lead to fire hazards. According to Fox Business, the recall specifically affects models such as the Kia K5 and several Hyundai vehicles that may have faulty fuel components.
The Kia K5 fuel tank recall is part of a broader safety measure addressing concerns that a component near the fuel tank could overheat and melt, creating the risk of fuel leaks or fires if left unresolved.
Which Kia and Hyundai Vehicles Are Affected?
The Kia K5 fuel tank recall covers 2021 through 2023 models, while Hyundai’s recall includes popular vehicles such as the Hyundai Sonata and Hyundai Tucson.
According to documents filed with the National Highway Traffic Safety Administration (NHTSA), an underbody fuel component may come into contact with a hot exhaust part, increasing the possibility of melting or ignition.
In total:
- Kia is recalling approximately 147,000 K5 sedans.
- Hyundai is recalling more than 188,000 vehicles, including the Sonata and Tucson.
The automakers confirmed that they are not aware of any injuries or crashes related to this issue so far.
Why the Kia K5 Fuel Tank Recall Was Issued
Kia said the issue was discovered during routine safety testing, where engineers identified potential heat damage near the fuel tank area under specific driving conditions. The melting fuel tank risk could result in gasoline leaks, which in turn pose a fire hazard if the leaked fuel contacts a heat source.
“Safety remains our top priority, and Kia is taking immediate action to ensure affected vehicles are repaired at no cost to owners,” the company said in a statement.
Hyundai echoed similar remarks, emphasizing that the recall was issued out of an abundance of caution.
What Owners Should Do
Drivers who own a Kia K5 or Hyundai vehicle included in the recall are urged to check their VIN (Vehicle Identification Number) on the NHTSA recall website or through the automakers’ customer service portals.
Kia said that owners will receive official recall notices by mail beginning in January 2026. Authorized dealers will inspect and, if necessary, replace or shield the affected fuel components free of charge.
Until the repair is completed, the company advises owners to avoid long drives or parking near flammable materials if they detect a strong fuel smell.
Federal Oversight and Manufacturer Response
The NHTSA has been closely monitoring Korean automakers following a series of recalls over the past few years, including engine fire risks and electrical issues. The agency commended both Kia and Hyundai for their swift response this time, noting that the proactive recall may have prevented potential accidents.
Industry analysts believe this new Kia K5 fuel tank recall will have a short-term reputational impact but could ultimately strengthen the brand’s image for transparency and safety compliance.
“Prompt recalls like this one are a sign of a more responsible corporate culture emerging in Korean automakers,” said industry analyst Michelle Krebs.
What This Means for Kia Owners
Owners of the Kia K5 can rest assured that repairs will be performed free of charge, and dealerships are expected to prioritize recall appointments once replacement parts arrive.
The recall also underscores the importance of regular vehicle maintenance and staying updated on manufacturer safety bulletins. With both Kia and Hyundai rapidly expanding their U.S. presence, timely recall responses will be key to maintaining consumer trust.
Conclusion
The Kia K5 fuel tank recall serves as a crucial reminder of the importance of vehicle safety inspections and swift manufacturer action. While no incidents have been reported yet, affected drivers are encouraged to schedule their repairs as soon as possible to avoid any potential risk.
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