The emergence of machine vision effectively solves the problems of means of a single, high error rate of code reading, large fluctuation of bubble counting efficiency and rising labor cost in traditional logistics industry. A series of visual solutions, such as automatic capture, code reading, volume measurement and document tracking, are becoming indispensable intelligent means in the logistics sector.
Visual Tracking Management
Comprehensively supervise the key production nodes, trace back the visual problem scene accurately, and improve the efficiency of customer complaint processing. However, a large number of goods and packages are often damaged, which will affect the normal operation of enterprises. Although enterprises increase the number of regular inspection and other means to improve the quality of production, when the problem really occurs, it is often difficult to quickly lock in the production defects. This requires a lot of manpower, material resources and time cost to systematically investigate the causes of the occurrence, which cannot become the routine means of enterprise daily management of production and operation.
Automatic Sensing of Cargo Information
Relying on the AI cloud technology framework, the package is automatically weighed, volume measured, barcode recognized, and the data is fused and transmitted to the system server. HikRobot perceives the logistics product data, and then feeds the data back to the business system through the open API interface. For example, the DWS system perceives the cargo information such as barcode data, weight and volume data, and then transmits it to the logistics business system, and communicates with the whole sorting system behind to realize data collection and subsequent goods sorting.
Logistics Perception
HikRobot is based on AI for technology empowerment, and uses deep learning and multi-dimensional sensing technology to realize barcode reading, OCR identification and volume measurement of packages. The code reading technology based on deep learning can be competent for all kinds of complex situations, such as super large depth of field, wrinkle, dirt, reflection and other abnormal conditions. At the same time, because our camera adopts an AI chip platform, it can realize the functions of code reading, surface single picking, OCR recognition and single image enhancement in one equipment manufacturer, which is also the biggest advantage of our products compared with competitive products at home and abroad.
Single Piece Separation System
The traditional DWS system needs manual unloading in turn, which is inefficient. Manual unloading cannot strictly control the package spacing, and cannot ensure the maximum operation efficiency of DWS. The single separator + DWS method cannot improve the sorting efficiency. The results show that the output efficiency of the single separator does not match with the sorting efficiency of DWS, and cannot be linked, so the price is expensive and the actual effect is not good. Based on the development needs of the current logistics industry, HikRobot launched a single piece separation system.
In logistics, they combine industrial cameras, smart code readers, 3D vision, and AI to automate inspection, sorting, and tracking. Here’s how Hikrobot’s Machine Vision Solutions resolve the sector’s biggest pain points:
1. High Error Rates in Manual Sorting & Data Entry
Hikrobot Solution: Fixed Industrial Code Readers + AI OCR
Products: ID2000/ID3000/ID5000 Series Smart Code Readers, MV-ID Series
Solution Capability: Achieves a 99.99% Read Rate by reading 1D/2D barcodes, DPM, QR, and even damaged or wrinkled labels on parcels at 3m/s conveyor speeds.
Multi-Code Multi-Tasking: Captures 20+ barcodes per frame to sort mixed parcels without stopping.
OCR for Text: Reads handwritten or printed waybill numbers and addresses without needing a barcode.
Result: Mis-sorts drop from 1-2% to <0.01%, which directly cuts penalty costs and customer complaints.
2. Inaccurate Dimensioning & Weight Leading to Revenue Leakage
Hikrobot Solution: 3D Laser Vision + DWS Systems
Products: MV-DL2000 3D Dimensioning Camera + Weighing + Barcode = DWS
Solution Capability: Processes at 0.5s Per Parcel using 3D structured light to scan LxWxH instantly, even for irregular shapes or polybags.
Auto Freight Calculations: Integrates seamlessly with WMS/TMS to eliminate manual tape measurements and prevent undercharging.
Void Fill Optimization: Captured data helps automatically select the right carton size, saving 15-20% in packaging costs.
Result: Recovers 3-5% of revenue previously lost to manual dimensioning errors.
3. Damaged Goods & Returns Due to Poor Quality Check
Hikrobot Solution: AI Visual Inspection
Products: MV-SC Series Smart Cameras + Deep Learning Algorithms
Solution Capability: Performs Surface Defect Detection to spot torn boxes, crushed corners, and wet packaging at speeds of 120m/min.
Label Verification: Checks if the right shipping label is on the right box to prevent wrong dispatches.
Empty Parcel Detection: Utilizes 3D vision to flag under-filled or empty cartons before shipping.
Result: Reduces return rates by 40%+ and protects brand reputation.
4. Slow Throughput in Peak Season
Hikrobot Solution: High-Speed Vision + AMRs Integration
Products: Line Scan Cameras MV-CL Series + Mobile Robots
Solution Capability: Employs a 6-Sided Scan Tunnel to scan a parcel on all sides at 3-5m/s without needing to orient the barcode facing up.
Vision-Guided Robots: Autonomous Mobile Robots (AMRs) use 2D/3D cameras to pick, sort, and palletize without human intervention.
Dynamic Sortation: The AI camera decides the proper chute or bin in <100ms based on package size, destination, and weight.
Result: Throughput jumps from 5K to 20K+ parcels per hour per line.
5. Labor Shortage and Safety in Warehouses
Hikrobot Solution: Vision-Guided Automation
Products: 3D Vision-Guided Bin Picking + Depalletizing Systems
Solution Capability: Executes Random Box Picking via a 3D camera and robot setup to pick mixed SKUs from pallets or bins at a 99.5% success rate.
Forklift-Free Zones: AMRs with vision navigation move pallets safely through facility floors with no humans required in the aisles.
Ergonomics: Eliminates manual lifting and sorting to cut down on workplace injuries.
Result: Achieves 60-70% less dependency on manual labor for repetitive tasks.
6. Lack of Real-Time Traceability
Hikrobot Solution: End-to-End Vision Data Chain
Solution Capability: Handles Image Archiving where every parcel image, barcode, and dimension is stored, allowing users to pull a photo in 2 seconds during a dispute.
Process Analytics: Generates heat maps of choke points, read-rates by lane, and defect trends directly on HikCentral.
WMS/ERP Integration: Vision data automatically updates inventory, ASN, and POD in real time.
Result: Delivers 100% traceability and definitive SLA compliance proof for 3PL clients.
About Hikvision India
Hikvision India is the leading video security solution provider. In addition to the security industry, the company extends its reach to Smart Home Products and Solutions, Industrial Automation, and Robotics to achieve its expansion plan. The endeavor is to provide superior pre-sales and post-sales service through collaboration with local distributors and its allied partners.
Driven by the ‘Make-in-India’ vision, the company manufactures a wide range of video surveillance products at its state-of-the-art manufacturing facility near Mumbai. Building on innovation and research and development initiatives, Hikvision India is committed to providing the best quality products with agile technical support through its Pan India branches and employees.
